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‘Jury still out’ on engine choice for A320neo replacement but RISE appears ascendant
Airbus insists it is still evaluating all engine options for its future Next-Generation Single Aisle (NGSA) even as it readies for flight tests of the CFM International RISE open-fan demonstrator aboard an A380 testbed later in the decade.

CFM touts the RISE as offering the greatest potential fuel-burn improvement of any next-generation engine – a 20% jump over the current Leap series – partly due to a bypass ratio of around 60:1, far greater than can be achieved on even future ducted turbofans.

While yet to select the RISE for the NGSA, which is likely to enter service in the second half of the next decade, Airbus clearly has a preference for the powerplant if it can deliver the performance promised, displaying at its Summit event in Toulouse several concept images of the future narrowbody equipped with open-rotor engines.

Speaking to FlightGlobal at the Summit on 25 March, Frank Haselbach, Airbus senior vice-president of propulsion integration, said that if the open-rotor design works “it will be very, very powerful” and offers the “biggest potential” of any future propulsion choice.

But with the engine-airframe integration significantly different from that required for a conventional ducted fan, Airbus believes that work needs to take place early in the development to ensure the full performance gain can be realised.

“We will only find that out if we do the integration for a flight test because that also underpins what we are doing for a potential vision product,” says Haselbach.

“That doesn’t mean that we will inevitably have made the decision; we are looking at this because it has the biggest potential.”

Other engine manufacturers – notably Pratt & Whitney but possibly also Rolls-Royce – will also have the chance to “show us their potential in terms of the next-generation of ducted fans”, offering a bypass ratio of around 15:1, he says.

However, the “integration there is cleaner, is clearer, it’s a bit more evolutionary” and while work on this topic is ongoing “that’s just not at the same scale, because it’s not the same reward”.

Speaking at the same event, Christian Scherer, chief executive of Airbus commercial, says “the jury is still out” on the engine for the NGSA, and whether it would follow the current model of offering a choice between different powerplant options.

In either case, he says, “the technology needs to be proven” and must enable Airbus to build a “superior product” in terms of its fuel burn and environmental performance.

“Today we have a lot of hopes in the [RISE] engine… because by definition it brings lower fuel burn,” he says. “It doesn’t mean we are discounting the other choices.”

Notably, images displayed at the Summit also included a version of the NGSA with ultra-high-bypass-ratio ducted-fan engines.

Key integration challenges include mitigating the possible higher levels of noise and vibration to achieve “the same comfort and same cabin noise as the aircraft of today”, says Haselbach.

“We have done a lot of simulations together. We have looked at this to make sure we have definitely achieved the same comfort level and noise footprint as the current version of aircraft; we don’t want any step backwards there.”

Shielding will also have to be added to the fuselage to prevent penetration by debris in the “unlikely event” of a blade release.

We are also working with CFM to make sure the blade is as light as possible and as slow as possible if it would release.”

While the shielding will “add some mass” to the airframe – already factored into the overall fuel-burn improvement calculation – it has a secondary benefit as it “also helps to manage the sound pressure level in the cabin very, very positively”.

Airbus is working to optimise the wing for an open-fan design, noting the change to the airflow over the wing surface and the need to raise the height of the engine through a “slight gulling in the wing” to ensure sufficient ground clearance for the large-diameter fan.

Those challenges are being explored through the airframer’s Wing of Tomorrow programme.

Airbus is also studying the option of tail-mounted open-fan engines “which could have some benefits on the noise side”, he adds.

The engine manufacturer continues component and subsystem testing to “mature every technology and component to prove the endurance, durability and reliability and obviously the fuel-burn advantage,” says Mohamed Ali, chief technology and operations officer at GE Aerospace, which jointly owns CFM with Safran Aircraft Engines.

“We just continue doing that methodically, coming up the learning curve on both the technology readiness level and the manufacturing readiness level, leading up to the flight-demonstrator programme.”

There is, as yet, no firm date for the A380 flight tests other than they will take place “later this decade” – likely in the 2027-2028 timeframe – but the RISE will first fly aboard GE’s Boeing 747 testbed, says Ali.

“There’s some validation we have to do internally as CFM and as GE Aerospace – get some more results, validate proof it out – and then it goes on the A380,” he says.

Haselbach says the RISE engine will perform a “mini-flight envelope” campaign “in the real world” followed by a “a full flight envelope here in Toulouse” prior to the powerplant’s installation in the inboard left-hand position on the A380 testbed.

Elsewhere, Airbus is maturing multiple technologies – new materials, wing designs, and greater levels of electrification – for possible inclusion in the NGSA, which is intended to offer a fuel-burn improvement of up to 30% at aircraft level.

“Step by step we will come to the magic recipe that will make this fourth revolution [of aviation] possible,” says Bruno Fichefeux, head of future programmes. “We are not yet at the level of the recipe we are at the level of the ingredients.”

“I think we have clearly stated and demonstrated that this next generation of aircraft will be radically different from what we are doing today,” adds Karim Mokkaden, head of aircraft of tomorrow R&T.

“We are not doing it for the sake of technology tourism – we are doing it because we really need those technologies to get to the performance we want to reach.”

 
Altre info sul progetto, ma sono articoli a pagamento….
Airbus grows Wing of Tomorrow scope to include open-fan studies
By Dominic PerryDominic Perry

Airbus will in the coming weeks begin work on a new scaled wing demonstrator under a project backed by the UK’s Aerospace Technology Institute.
While still part of the broader Wing of Tomorrow programme for its Next-Generation Single-Aisle (NGSA), the new project will explore the integration and manufacturing challenges around an open-rotor engine, says Sue Partridge, head of Wing of Tomorrow.
NGSA wing with open-fan-c-Airbus

Source: Airbus
Wing of Tomorrow is researching long, slender wings with folding tips to meet gate requirements

Airbus has yet to select an engine supplier for the NGSA but is working closely with CFM International on the integration of its RISE open-rotor demonstrator ahead of flight tests aboard an A380 later this decade.
Partridge says it is vital to “anticipate” the effects of the open-rotor installation, in particular its large fan diameter.
Airbus, she says, has already “launched the next phase of exploration” to understand the open-fan technology.
“We need to understand how we manage the vibration, noise and the aerodynamic flow over the wing,” she told FlightGlobal at the Airbus Summit in Toulouse on 24 March.
To ensure sufficient ground clearance for the fan, the wing will need to gull slightly towards the engine mount, she says, which in turn affects how the wing is made.
“From an industrialisation point of view there are different challenges to manage,” says Partridge.
The Wing of Tomorrow programme has already factored in the requirements of ultra-high-bypass-ratio ducted-fans, she says. While the engines proposed are all “at the top end of that [size]” and may “require a little bit of extra work”, the wing designs are “quite well-covered” due to the existing research.
Meanwhile, work is progressing on the wider Wing of Tomorrow effort, which is examining a variety of new technologies which could be incorporated into lightweight, long, slender wings, to improve performance and fuel efficiency for the NGSA.
It also seeks to determine whether such technologies can be introduced at sufficiently low cost and applied to high rates of aircraft manufacture.
Having already built two demonstrators, a third example is nearing completion at Airbus’s wing manufacturing site at Broughton in North Wales.
The so-called “run-at-rate” wing is intended to test the capability of the production system to support the high output levels expected from a future narrowbody programme.
That includes the use of advanced manufacturing technologies, including robotics and automation for the “dull, dirty and dangerous tasks” – for example cleaning, filling, fastening and drilling.
While Partridge foresees greater levels of automation in the production process, she still sees the need for workers on the shop floor: “Robots don’t work for everything.”
Another demonstrator – the second to be produced under the programme – is currently undergoing destructive load testing at its Aerospace Integrated Research & Test Centre in Filton near Bristol in southwest England.
Tests of the 17m (56ft)-long structure have been ongoing since last summer and will wrap up in early 2026 with the final test to destruction. “We are getting a lot of really good learning from that,” says Partridge.
System installation has also recently been completed on the first demonstrator, a fully equipped wing, which also remains in Broughton.
Airbus has been using this component to trial a “more modular approach” to the installation of the various wing systems, including the “moveables” – the slats, flaps, ailerons and spoilers, and their actuators.
She declines to say how quickly a composite wing could be built using the new production techniques but is confident it would be faster than the process for the A320neo’s metallic wings.
Overall, Partridge is pleased with the progress so far as the project begins to converge on the best technologies towards to the end of the decade.
Airbus has “really understood a huge amount about the best technologies, how they work together and how we can manufacture them, at rate, in the future”, she says.
“It’s really about exploring the different options and down-selecting the right ones.”
No decision has been taken on the final dimensions of the new wing as “we are still trading weight and complexity”, she notes, but says it will be 10-20% longer than the wing on the A320neo.
Airbus data shows the A320neo’s wingspan as 35.8m. Based on the suggested growth, the NGSA’s wingspan would be in the 39.4-42.9m range.
To accommodate the longer span at existing gates, Airbus will incorporate folding tips into the design, a similar concept to that seen on the Boeing 777X.
Airbus is “putting that [technology] through its paces in our test centres today”, Partridge adds.
Separately, Airbus UpNext, the company’s innovation unit, is working to demonstrate morphing wing technology through its ‘eXtra Performance Wing’ project.
This will see the technology – intended to adapt automatically and dynamically to flight conditions – installed on a Cessna Citation VII business jet which will serve as a testbed for the system.
Features include morphing ailerons and pop-up spoilers linked to gust sensors on the front of the aircraft, alongside hinged wing-tips.
Following baselining flights that began in late 2023, the jet has had its old wings removed ready for the installation of the new structures, which have been completed at Filton and shipped to Cazaux in southwest France for installation.
“The aircraft will be assembled over the next few months,” says Michael Augello, chief executive of Airbus UpNext. This will kick off a period of ground testing intended to culminate in a maiden sortie next year for the modified jet.
Should the testing prove successful, the technologies could be deployed on the NGSA. “We are working closely with Wing of Tomorrow,” he adds.
 
PW tira dritto col GTF e sostiene che il RISE non sarà più efficiente del classico ducted

 
Ultima modifica:
L'aggiunta dei Narrow Body non e' una robetta, anche perche se questi consumeranno di meno andranno piu' lontano e il long range con i Narrow Body e' qui per restare.
 
RR si è assicurata un grosso finanziamento dall’EU per lo sviluppo dell’UltraFannino il fratello piccolo dell’UF. 2028 per il primo motore vero, 2035 per l’impiego su NB dí ultima generazione.

Rolls-Royce has secured €64 million in funding from the European Union to scale up its future UltraFan 30 engine for single-aisle aircraft, with full ground testing targeted for 2028 as part of the UNIFIED program. This milestone could mark the British engine manufacturer's return to the strategic medium-haul market by 2035 , amidst strong pressure to decarbonize aviation.

Rolls-Royce has announced that it has secured €64 million from the Clean Aviation Joint Undertaking (CAJU), the European Union 's public-private partnership dedicated to low-carbon aviation technologies. This funding is part of Clean Aviation's "Call 3" tender, which is mobilizing a total of approximately €945 million in public and private resources for twelve projects, including UNIFIED, led by Rolls-Royce.

UNIFIED, short for "Ultra Novel and Innovative Fully Integrated Engine Demonstrations," aims to develop and prepare for ground testing of the UltraFan 30 demonstrator, a medium-thrust version of the UltraFan architecture intended for future single-aisle aircraft. The engine will need to cover a thrust segment of approximately 30,000 lbs, in line with the requirements of a successor to the A320neo or 737 MAX families, with a target entry into service around 2035.

UltraFan 30: the ambition for a leap in efficiency

UltraFan is Rolls-Royce's new ultra-high bypass ratio turbofan architecture, combining a high-power reduction gear and a variable-pitch fan. The first UltraFan demonstrator, a very large wide-body aircraft engine, was ground-tested at maximum power in 2023 using 100% sustainable aviation fuel. These tests have already demonstrated a specific fuel consumption improvement of around 10% compared to the 2020 reference engines for this long-haul segment.

With UltraFan 30, Rolls-Royce aims to adapt this architecture to the largest segment of the commercial aviation market: short- and medium-haul single-aisle aircraft. The stated objective within the Clean Aviation program is to demonstrate a fuel consumption improvement of around 20% compared to current state-of-the-art engines , with  potential entry into service from 2035. " UNIFIED is an important step in advancing UltraFan technologies that could underpin a future single-aisle application  , " emphasizes Alan Newby, Rolls-Royce's Director of Research and Technology, who adds that " the single-aisle segment is central to the growth of air transport and disruptive improvements in this market are essential for long-term sustainability  ."   

A broad-spectrum European consortium

The UNIFIED project is led by Rolls-Royce but relies on a consortium that brings together manufacturers, research centers, and universities in France, Germany, the Netherlands, Norway, Spain, and the United Kingdom. Announced partners include Airbus, ITP Aero, Lufthansa Technik, TU Darmstadt, Imperial College London, the DLR (Germany), the NLR (Netherlands), ONERA, INSA Lyon, and Aerospace Transmissions Technologies.

This transnational network is designed to address the entire technological chain: aerodynamic and thermal design of the turbine, gearbox integration, transmissions, acoustics, in-service behavior, and preparation for engine-aircraft integration. By leveraging the UK's participation in the Horizon Europe program, the project maintains a close link between British industrial expertise and the continental European research community. " By combining expertise across the European aerospace sector, including the UK, this partnership will strengthen industrial capabilities, supply chain resilience, and the level of maturity required for future single-aisle applications  ," emphasizes Rolls-Royce.

Clean Aviation and the -30% target by 2035

UNIFIED falls under Clean Aviation's "Ultra-efficient Short and Medium Range" pillar, alongside other projects aimed at drastically reducing the environmental footprint of short- and medium-range aircraft. The project follows the EU-supported HEAVEN program, which aims to develop the UltraFan architecture as a scalable platform that will eventually allow the integration of hydrogen and hybrid-electric technologies.

“  UNIFIED’s contribution to the development of ultra-high bypass technologies will be a decisive step towards the goal of a 30  % reduction in greenhouse gas emissions (compared to 2020 technology) for short- and medium-haul aircraft entering service in 2035  , ” explains María Calvo Blanco, Head of Project Management at Clean Aviation. She notes that the UltraFan, HEAVEN, and UNIFIED programs are designed to prepare propulsion architectures compatible with sustainable fuels and, in the longer term, with hydrogen, while maintaining the power density required for commercial air transport.

The funding obtained under Clean Aviation should in particular enable the finalization of the detailed design of the UltraFan 30 demonstrator, the manufacture of the main sub-assemblies and the preparation of its complete ground test campaign, now targeted for 2028.

For aircraft manufacturers like Airbus and Boeing, the UltraFan 30's timeline – ground testing in 2028, maturity around 2030, entry into service around 2035 – could align with that of a new-generation single-aisle aircraft, intended to succeed the A320neo and 737 MAX. This could reopen, for Rolls-Royce, the prospect of a return to a market it left after the cancellation of the V2500 and RB211 single-aisle programs, in an environment where fuel efficiency and emissions are becoming key competitive factors.